Acid treatment technology for foil industry

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Acid treatment technology for foil industry Specification

Safety Features
Emergency stop, acid leakage sensors

Production Line Integration
Compatible with standard foil rolling lines

Cooling Method
Water cooled

Usage
Improves surface cleanliness and adhesion

Control System
PLC controlled

Surface Treatment
Acid

Automation Grade
Automatic

Environment Compliance
Meets local emission standards

Reaction Time
Adjustable, 0-10 min

Max Foil Width
1650 mm

Treatment Temperature Range
30°C - 70°C

Power Supply
380V / 50Hz

Application
Acid treatment technology for foil industry

Acid Concentration
Up to 5%

Acid treatment technology for foil industry Trade Information

Payment Terms
Telegraphic Transfer (T/T), Letter of Credit (L/C)

Sample Available
No

Main Export Market(s)
Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa

Main Domestic Market
All India

About Acid treatment technology for foil industry

In the process of foil corrosion, a large amount of waste acid is produced. The discharge of these waste acids (even if neutralized by lime) not only causes a waste of resources, increases the cost of products, but also leads to serious environmental pollution, affecting and restricting the survival and development of enterprises. Taking a medium-sized low-voltage electrode foil production enterprise as an example, it emits 15-20% of 30 tons of waste hydrochloric acid every day, which is equivalent to wasting 15-20 tons of 31% of finished acid. Using diffusion dialysis technology, the hydrochloric acid can be effectively recovered, and the economic benefits generated by saving hydrochloric acid are more than 200,000 yuan per month, while also solving the environmental pollution problem, and the economic and social benefits are very good.

Premium Acid Treatment for Foil Enhancement

Upgrade your foil production with our state-of-the-art acid treatment system, engineered for maximum efficiency, reliability, and safety. Suitable for handling foils up to 1650 mm wide, this system ensures superior surface cleanliness and improved adhesion properties. It seamlessly integrates with existing foil rolling lines, making it an ideal choice for manufacturers seeking operational excellence and environmental compliance.

Intelligent Automation and Safety

Leveraging PLC technology, this acid treatment solution delivers precise control over every aspect of the process, from temperature and reaction time to acid concentration levels. The automated system is equipped with vital safety measures, such as emergency stop functions and acid leakage sensors, ensuring operator protection and consistent output quality while complying with local emission standards.

FAQ's of Acid treatment technology for foil industry:

Q: How does the acid treatment technology improve foil surface properties?

A: The acid treatment process removes surface contaminants and impurities from the foil, enhancing its cleanliness and promoting stronger adhesion for subsequent processing. This results in higher product quality and better performance in downstream applications.

Q: What is the maximum width of foil that can be processed with this system?

A: This system accommodates foil widths of up to 1650 mm, making it suitable for a wide range of industrial requirements within the foil manufacturing sector.

Q: When should acid treatment be applied during foil production?

A: Acid treatment is typically integrated after rolling operations and before final finishing or coating stages to ensure the foil surface is optimally clean for adhesion or further processing.

Q: Where can this acid treatment technology be integrated within a production facility?

A: The equipment is designed to seamlessly fit into standard foil rolling lines, allowing for easy installation and operation within existing or new production setups.

Q: What controls and adjustments are available for treatment parameters?

A: The PLC-controlled system allows users to customize treatment temperature (30C-70C), reaction time (0-10 minutes), and acid concentration (up to 5%), ensuring flexibility for diverse process requirements.

Q: What are the safety and environmental features of this acid treatment system?

A: Safety is ensured with emergency stop mechanisms and acid leakage sensors, while water-cooling maintains operational temperatures. The system also complies with local emission standards, making it environmentally responsible.

Q: What are the primary benefits for manufacturers using this technology?

A: Manufacturers benefit from improved product quality, enhanced operational efficiency, reduced manual intervention, and reliable compliance with environmental and safety regulations. This leads to greater competitiveness and reduced production risks.

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